The Project:

Since June 2008 I have been riding a Giant TCR Alliance. Over the years I have swapped out many parts, and the bike is becoming like George Washington's axe. New handle, new head but still the same axe. How long will a composite frame last, with the carbon-alloy joins? Since I have been happily replacing parts as they wear out, the obvious question is this: instead of buying a new bike assembled, how much would it cost to buy a new bike piece by piece? Only one way to find out...

Saturday, November 17, 2012

Stem the Flow with a Stranglehold

Stem the Flow with a Stranglehold

 
Say the word "stem", and what do you think of?  Most likely, you did not think of a short tube with bolts attached that link a bike's handlebars to the forks.  

Flowers have stems. Stem cells can grow to become any one of the many tyoes of specialised cells in your body.
You can stem the flow of water from a pipe. WIne glasses have stems (do you hold the glass or the stem?  By the stem - that is why it is there.  So that you do not leave greasy finger prints, and so the heat of your hand does not warm the wine.  Now you know!). 
And, another bit of trivia, potatoes are actually high-modified plant stems, and the eyes are vestigial leaf buds.  But, a bike?

Let's face it - most parts on a bike are named with a remarkable lack of imagination.  Handlebars are bars for your hands.  Gears are, well, gears.  Derailleurs derail.  Cranks crank, and forks are, well, forked.  You get the idea.  But, stem?  The origin goes back to the form known as the quill, which predates the modern perpendicular-
I tube unit.

One of the overlooked moving parts of a bike is the front fork unit.  The steering tube (the non-forked end) passes through the head tube (the front, near vertical part of the bike frame), and is held in place by the head set.  The challenge comes with how to attach the perpendicular handlebars to the top of the steering tube.



The classic quill stem is a single L-shaped unit that, inverted, slips into the top of the steering tube, with a tension bolt running down the centre of the stem.  When the bolt is tightened from the top of the stem is draws an oblique-cut block upwards into the base of the stem tube, tightening the fit against the inside of the steering tube.  The handlebars typically slip in to a broken-ring welded to the end of the quill, and held in place by a single closing bolt.


Although still popular with many bikes, the quill stem is mainly relegated to mountain bikes and commuters.  Road bikes tend to favour the threadless stem.  A simple tube with half-tubes welded to each end, offset from each other by 90°, one end is bolted to the top of the steering tube, and the handlebars to the other end, using half-round face plates to enclose each tube.


The beauty of this system is that it is readliy interchangeable with other stems, and can be manufactured in any length and angle.  You can also use an adjustable stem, with lockable pivots built into the stem, and telescoping sections to also adjust the length, although the adjustable stems do weigh much more than the carbon stems that are, unsurprisingly, found at the top end of the market.

Rather than buy a heavy adjustable stem, the issue becomes primarily what length.  And this is where things get interesting.

The stem holds the handlebars forward of the steering tube, so becomes an integral part of the bike's geometry.  Most people think of bike fit as being buying a bike that says Small-Medium-Large, ride it and see if it is comfortable or not.  

The further you ride, the more important it is that your bike is not only the right size, but that the adjustable parts are set up for your own unique geometry.  Seat height, seat position (how far forward or back), handlebar height (set by the riser rings beneath the stem), stem length.  Even the position of the cleats under your shoes affect how you ride.  There is no single best-fit, as different frames have subtly different tube lengths and angles.  



As far as the stem is concerned, this controls the reach - how far you have to reach forward to hold the bars.  Having a long body and short arms can be the same set-up as a short body and long arms, although the angle your body forms will be flatter with the long body option.  You could have long legs, requiring a longer down tube in the frame, but with shorter body and arms need a shorter stem.

There are websites that will calculate your ideal fit.  The site I used is 

Note the handlebar extension length.  This is the stem.
Following the detailed, and photographic instructions, my wife and I worked through a series of body measurements, and entered them into the website form, which then gave the ideal measurement ranges for three different bike set-ups, each for a different riding style.  Opting for the "Eddy Fit", not because of its name (although that is a less than subtle factor in my own psyche) but for the description of the riding style.  My recommended stem length was in the range of 10.5 to 11.1 cm. 

As with many other bike parts, there is a premium on weight and materials.  Steel is cheap and heavy, carbon is expensive and is light.  in between are the alloy stems, of different alloy grades, tube thicknesses and lengths.  The deals that I found included a budget NZ$24 for a stem weighing 160 gm, but the best deal I could find was from the eBay trader superbicycle.shop, a stem from the Uno brand.  11.0 cm long, 114 gm weight for a total of NZ$41.24.  Here it is...

Of note is that the average $:gm ratio was NZ$0.27/gm weight, although this ratio increases as the stem weight goes down, giving a unit ratio of NZ$0.36 for the uno stem.  The 160 gm stem mentioned had a ratio of NZ$0.15, indicating the relationship between weight and price.  To see this, I created a scatter plot of the weight and price data, which shows the distinctly negative relationship.  As always, you get what you pay for.

Still, pay attention to your comfort, and utilise the ease with which the threadless stems can be replaced.  If you have recurring shoulder or back pain, get pain in your hands, or even if they go numb, try swapping out the stem for one of a different length, as this has a direct control over the degree of forward lean in your riding position and the degree to which your arms and hands support your weight.


Friday, November 9, 2012

Propping Up the Bars - Get a Grip!

Propping Up the Bars - Get a Grip! The Handlebars...


Imagine, for a brief second, a bike without handlebars.  Easy enough.  Now try riding it.  it is possible, as most of us ride without a hand on the bars at some time.  The difficulty comes in control at slow speeds. Or for that matter, control at any speed.  We can ride a single-speed with a coaster brake, letting us stop, but control is marginal at the best of times.

Arch-Duke Franz Ferdinand.
His handlebar could not save him in Sarajevo.
Which is why we have handlebars.  And if you can grow a decent mustache, that can be a handlebar, too.  From the point of view of the physics of bike riding, you can manage without bars, but you have to be sitting upright, so that your body mass is supported vertically down the seat tube.  And that produces drag, so you want to get aero, by leaning forward and down, and you need the bars to support your body.

Cornering can be an issue.  Bicycles and motorbikes steer by a phenomenon known as counter-steering.  Simply, you push the bars to turn the front wheel towards the direction that you do NOT want to turn towards.  in practice, this feels like leaning down on the side you are turning into, but in reality you are pushing the front wheel the other way.  What happens next is quite interesting.  



Turns left, but which way is his front pointing?  Right.
As the bottom of the bike begins to turn, the top half (everything above the centre of gravity) continues to move forward, widening the effective arc of motion.  This causes the top half of the bike to lean over towards the outside of the curve.  As an example, you want to turn left, so you point the wheel to the right, and the bike leans to the left.  The tyre has a circular profile, with the widest wheel diameter at the apex of the profile.  By leaning the bike over, you are now rolling along the edge of the sidewall, with a small rotating wheel diameter.  This has the effect of shortening your wheelbase towards the inside of the curve, changing your direction.  As you enter the turn the wheel can straighten out, but if you need to tighten the turning arc you again push the wheel towards the other direction.

And you cannot turn like that if you do not have handlebars.

So, what bars to choose?  How long is a piece of string?  Urban commuters, mountain bikes, BMX bikes all have upright bars of different style.  Road bikes typically have the classic drop handlebars, which have been around in form or another since the period 1895-1907, when they first started to appear, with varying degrees of drop or curvature, throughout Europe and North America.  There are several forms of the drop, or anatomic, handlebars available, ranging from the classic curves of track bikes to the straighter, angled bars that are common today; I ride a pair of these, and personally find them to be more comfortable than the older, curved bars that I used to use.

You will find this bit information anywhere you choose to look; use handlebars that have an outside-edge width that matches your shoulder width.  If you ride narrower bars than your shoulders, you will always be riding cramped inwards, with ensuing discomfort.  The same goes for bars that are wider than your shoulders.  You really will not like riding mismatched bars for too long.  I am reasonably broad, and use 44 cm bars.

The next temptation is material.  Although the world seems to be moving to carbon, I am sticking with alloy.  If you crash, and I have, alloy bars will, at worst, bend.  If you come down on carbon bars they will not bend.  They will flex under the impact, but you can end up with deep cracks or wrinkles, both of which create zones of weakness.  And these fail. 
 Honestly truly, you really do not want you bars to fail.  For carbon, this is called a snap that sounds like a rifle-shot, inevitably combined with you crashing forwards onto the headset, broken shards of carbon, and a well-timed face-plant on the road.

I'm taking the alloy option.

So, the angled style of drops, 44 cm, alloy, of standard 31.7 mm bar bore.  Although I found some sharp deals on the regular websites, the sale went to an ebay trader (Meetbike), for a Deda Big Piega Road Handlebar, with these specs:

  • Width: 44cm outside to outside  
  • 31.7mm bar bore
  • 142mm drop
  • 86mm reach
  • Deda Anatomic bend
  • Material: 6061 T6 Heat Treated Alloy
The total cost to me was NZ$35.65.  Although the cost was a tad more than the Easton EA30 bars from some established stores, the Deda, at 305 gm, is 10 gm lighter than the Easton.  I could have bought bars that were even lighter, but the price differential was typically by a factor of about 10.  The Deda is light enough!